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Live kiln intelligence
Turn temperature, pressure, feed, speed, and quality signals into one operating view built for DRI teams.
Industrial intelligence for DRI plants
Run every kiln closer to optimum.
DRI Optima combines process expertise and AI to help sponge iron teams reduce coal consumption, anticipate failures, improve metallization, and cut unplanned downtime.
Optimization loop
Observe. Predict. Improve.
What plant teams can expect
01
Plant-first discovery
We begin with your process, constraints, data quality, and operating targets—not a generic AI pitch.
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Measured recommendations
Every recommendation is tied to an agreed operating metric and remains visible to your team.
03
Human-controlled rollout
Operators validate guidance before broader deployment, with no opaque autonomous control.
One operating layer
From raw kiln signals to practical action.
A focused workflow for process heads, shift teams, and plant leadership—designed around the realities of rotary kiln operation.
02
Early risk detection
Identify abnormal process behavior and refractory risk before they become expensive stoppages.
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Shift-ready recommendations
Give operators clear, contextual actions instead of another dashboard they must interpret alone.
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Automatic reporting
Create consistent shift, production, energy, and metallization reports without manual consolidation.
Engagements
Start with evidence. Scale with confidence.
Final pricing follows plant scope, data readiness, kiln count, and integration requirements. These packages define a clear path forward.
Diagnostic
For plants establishing a reliable optimization baseline.
Custom
- Data-readiness review
- Process and energy baseline
- Prioritized opportunity report
Recommended starting point
Optimization Pilot
For one kiln and one defined operational outcome.
Custom
- Everything in Diagnostic
- Model configuration and validation
- Operator-facing recommendations
- Pilot performance review
Plant Scale
For multi-kiln deployment and ongoing improvement.
Custom
- Production integrations
- Portfolio reporting
- Training and governance
- Dedicated optimization reviews
Common questions
Built for responsible industrial adoption.
Your next operating advantage
Find the highest-value optimization opportunity in your plant.
Share your operating priorities and data landscape. DRI Optima will help define a practical first use case with measurable outcomes.
Request an assessment